Logan Marketing, Salem, MA  

 

Materials, Logistics, Distribution, Rep Sales

 


 
Tents & Awnings
Shade Structures
Semi-Permanent Buildings
Tensile Structures
Tarps
Curtainside Trucks
Load Covers
GSE Baggage Carts
  Grand Format Signage
Vinyl Signs and Banners
Building Wraps
Mesh Reinforcement
Industrial Applications
Spill Booms
Dividers
Inflatables
     

Welding Methods:


PVC (polyvinyl chloride) is a versatile polymeric plastic.
 
  PVC, commonly called "vinyl", can be made softer and more flexible by the addition of plasticizers, the most widely used being phthalates, thus offering a strong, flexible, weather resistant, and attractive finish for fabrics used in signs, banners, tents, transportation, and many other applications. PVC is a "thermoplastic" which means that it can be repeatedly heated, softened, and rehardened. This property makes the material highly suitable for various methods used to weld two PCV-coated surfaces together.

Many industrial fabric companies use welding technology to join panels using overlapped or butt seams. In overlap seams, one sheet of vinyl-coated fabric is welded to another piece, usually of the same type, by laying one sheet on the other along the intended joint with anywhere from a one half to three inch wide contact area. In a butt seam, the two primary sheets are aligned with no overlap and an additional third piece, a narrow strip of a compatible fabric, is welded behind the joint. By thus joining sheets of fabric which are usually woven and coated in sizes no wider than five meters (about 16 feet), fabricators can build many types of industrial barriers, tarps and covers, tents and tensile structures, grand format banners and building wraps, agricultural covers, and other large structures.

To add the strength calculated for properly engineered structures, webbing that is also PVC-coated can be added to seams and edges. Different types of welding equipment can be used for different seaming and edging operations. But the chemical process of marrying two vinyl-coated surfaces is based on having compatible coatings. Thus it is possible to join fabrics with differing internal fabric weaves ("scrims") but with similar outer PVC surfaces. It is always advisable to be certain that surfaces to be joined are clean before welding.

In cases where the scrim of a heavy webbing product is considerably more dense than that of the broad fabric to which it is being welded, it may be necessary to experiment with a variety of intensity and dwell time settings to be sure that the amount of heat needed to weld the webbing is not so great that it could cause damage to the broad fabric.

Because the polyester webbing inside PVC-coated webbing is essentially the same as regular polyester webbing, PVC-coated webbing can also still be sewn using traditional stitching machinery. This method is used in heavy applications such as reinforcing fold-backs behind tent hardware and in lightweight applications such as for smaller signs and banners where the waterproof characteristics of the PVC-coating may be desired but when welding is impractical. Once sewn, PVC-coated webbing offers the advantage that if can be slightly re-melted with a heat gun to seal needle holes.

In small sign shop applications, PVC-coated webbing can also be applied using PVC-specific solvent adhesives or with double-sided banner tape without any welding at all..

Be familiar with four different methods for welding PVC fabrics:
(information collected from various manufacturers)

Hot Air Welding    
Two surfaces are pressed together by a roller which follows a hot air nozzle. Air heated to over 400o F is directed through a nozzle precisely into the space between the fabrics. (Not from the outside as in a heat press.) In smaller welding machines and hand-held applications, the nozzle is moved along the welding track. Larger machines can use either a moving nozzle or a stationary nozzle with a carriage system that feeds the fabric layers to be welded.    Hot Air Equipment Suppliers:

Production-Scale Machines:
Miller Weldmaster

Smaller Shop Tools:
Forsthoff  (Abbeon Cal)
Hapco
Leister
Mini-Hemme
     
Electronic Welding    
Compatible materials are pressed together between a sealing bar and a bed plate. Thermoplastic vinyl molecules are excited (heated) by radio frequency waves or electronic pulses. Electronic controls manage the duration and intensity of generated radio waves. Bars can be stationary or can move along a track delivering a series of similar welds without having to move the positioned fabrics.   High Frequency Equipment Suppliers:
Cosmos/Kabar
Fiab
Forsstrom
Hall Dielectric
JTE Machine Systems
Zemat Technology Group

Impulse Welding
Asco
Novaseal
     
Wedge Welding    
Heated fabrics are pressed together by a trailing roller after passing between spaces above and below a heated metal wedge. In smaller machines and hand-held applications, the wedge is moved along the welding track. Larger machines can use either a moving wedge mechanism or a stationary wedge with a carriage system that feeds the fabric layers to be welded.    Wedge Equipment Suppliers:
Miller Weldmaster
Novaseal
Sinclair Equipment
     
Solvent Welding    
After a brief waiting period during which a chemical solvent has had time to soften the vinyl coatings, two compatible  materials can be joined with pressure at ambient (room) temperature without additional heat. Prior to being pressed, the chemical solvent is spread along the surfaces to be joined. Consult manufacturer for information on period required to be sure that the newly joined surfaces are allowed to achieve a "tacky" consistency and then clamped for sufficient time for molecular bonding to be achieved. This method is useful on many smaller projects such as banner edges and for field repairs of any vinyl structure.    Fabric Adhesive Suppliers:
Adhesive Engineering & Supply
Chemical Concepts
H&H (Snyder Vinyl)
IPS WELD-ON

 

     
Call (978) 744-6093 to discuss. Or send a question using the easy Response Form.
Back to Product Specifications    
 
Notes and links on PVC recycling and environmental considerations.
     

Whichever method you use, be sure to talk to us about your webbing applications. Jim Logan has over a decade of experience with this product.  Call 978-744-6093 or email to request information, to ask questions, or to discuss which webbing variation would work for you...

Lighter sizes used for tents and banners:
25mm   1 in   1400 lbs   white
30mm   1-3/16 in   1650 lbs   white
             
Mid-range sizes used for
tents, tarps, and curtainside trucks:
40mm   1-1/2 in   2400lb   white and black
47mm   1-/7/8 in   2900 lb   white & black
    (called "two inch")    
47-50 mm   1-7/8+ in   5200 lb -   white & black
        5900 lb    
 
Other sizes special order, including:
  Heavy tent sizes up to 11,000 and 16,500 lb.
  Custom Colors
  Custom widths and special weaves.

Be certain to Call 978-744-6093 or email
for Info and a Competitive Quote!
    Why?

- We offer better pricing, guaranteed.

- And will ship from the closest of five distribution points to make your freight costs lower than the competition, anywhere in North America.

*for more information on this product description

     


 

 

Home
Consulting
Products


Logan Marketing

Materials, Logistics, Distribution, Rep Sales
17 Warren Street, Salem, MA 01970
(978) 744-6093
Email Jim Logan

Entrepreneurial Marketing Consulting and Services
for Small Business and Organizations.

Company Information

  Click logos for more information.  
Middle Atlantic
Tent Renters Association
IFAI Tent Rental Division IFAI Fabric Structures
 Association

© Copyright Logan Marketing Management 2010, 2011. All rights reserved.
For additional notice on copyright and intellectual property information.


* Clarifying Technical Terminology, Product Names, and Manufacturing Sources.
 

It has come to our attention that one company is attempting to corner the market on the term “weldable webbing”. Our position is that the term “weldable webbing” is generic.

The term “weldable webbing” was coined by Jim Logan in a previous job.

In the ten or more years since the term was first used, it has become a world-wide, generic term used, in several different industries, to describe webbing products that can be molecularly welded to other textile products that have similar coatings. The term is used by producers and sellers of the product everywhere. It is usually used in reference to webbing coated with polyvinyl chloride (PCV) but it is also used to describe webbings coated with other materials such as urethane.

Since the term has come into standard usage, there has been no attempt by anyone who uses it to prevent anyone else from doing so. That it because it is clear in the industry that the term has become a generic description for the product and also because no single entity, including the Louis A. Green Corporation, possessed a valid trademark on the term. In fact, no one has ever attempted to apply for a legal trademark on the name until Louis A. Green Corp did so, only in Massachusetts on April 15 of this year (2010), a full ten years after the wording had spread around the world as a generic term.

 

Our position is that there has not been any trademark protection for use of the term for over a decade since its first use, and that there should be none now.

It is interesting to note that the actual manufacturer of the product that the Louis A. Green Corp distributes, Bowmer Bond Narrow Fabrics Ltd in Ashbourne, England, has never attempted to trademark the term as a name for its own product.

The term is now used internationally by dozens of manufacturers and distributors. (Click here to see a partial directory of companies using the term generated by a simple internet search engine.) There should be no doubt that “weldable webbing” has become a worldwide generic term.

We hope that this answers any questions users of the products may have. Until we are instructed by a legal ruling, we – along with the rest of the world – will continue to use the expression “weldable webbing” as a generic term describing webbing that can be welded. We welcome any legal challenge to our stance because it will provide a judge the opportunity to disallow any scurrilous or deceptive actions taken by any parties improperly attempting to claim ownership of the words.